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Okie Boarder
07-01-2013, 09:23 AM
It looks like I may have developed a transmission leak. I noticed a bit of fluid in the bilge Saturday at the lake. The bottom of the transmission case is a little wet with it but it wasn't crystal clear where it was coming from. I plan to dig into it this week to see what it's going to take to fix it. For those of you that have worked with the transmission, can you tell me where the various seal points are? Are there bolted areas with gaskets that just might need to be snugged up? Is there only special seals that require removal of the transmission?

For reference, it is an 89 Supra Sunsport with the PCM 40A 1.23:1 transmission.

DAFF
07-01-2013, 10:10 AM
Sound like the seal on the ouput shaft has spring a leak. Clean the area using some brake clean and inspect when on the lake. Not a big job but you need to pull the prop haft away from the trans.

trayson
07-01-2013, 11:22 AM
Welcome to the club. Don't let it get low when you run it.

Skidim has a seal kit that contains everything for like $175. Might be worth calling them to see if you really need the whole kit. After you pull the tranny, you'll need to do the engine/tranny/prop shaft alignment. There's a great youtube video on this done at a Natique owners event.

Also, it's interesting to note that my owners manual told me to check my fluid level with the engine off, yet when I downloaded the service manual for my PCM 40i that it told me that I needed to check the fluid with the engine RUNNING and on the water in neutral.

Check this out, it might be helpful:
http://engines1.novosolutions.net/default.asp?id=162&Lang=1&SID=

I was told by Ski DIM that I should check my engine/tranny/shaft alignment because if I'm off, then that's a way that seals will get worked out of place. Also I was told to pull the starter and look in there to see if there was tranny fluid as that would let me know if it was leaking into the area around the flywheel.

lively
07-02-2013, 11:13 AM
Okie I would say your shaft seal is prob leaking thus dripping down the bell housing . Like 12 $ for the seals and most automotive parts house will have them just take them both out "front and rear" IMpact the nuts off and slap some new ones in . Do you have a dial indicator ? I found using two to align couplers are easiest compared to feelers

trayson
07-02-2013, 11:28 AM
Okie I would say your shaft seal is prob leaking thus dripping down the bell housing . Like 12 $ for the seals and most automotive parts house will have them just take them both out "front and rear" IMpact the nuts off and slap some new ones in . Do you have a dial indicator ? I found using two to align couplers are easiest compared to feelers

Don't have a dial indicator or feeler gauges. Would one of the inexpensive ones from harbor freight be good enough? It's not like I see myself using these all the time!

Also, as best I can figure out, I suspect that the leak might be where the tranny connects to the bell housing. reaching way under there, it seemed like one of the few places I was able to find a little residual fluid. So, that's my best guess right now. I've had a couple people tell me that they suspect my engine/tranny/prop alignment is off, so that will be something I will have to check.

Of course the boat's been giving me other issues too, so it's hard to find time to be a boat mechanic in all areas...

rideevol
07-02-2013, 02:19 PM
I have the same transmission. 89Mariah. My leak started from an overfilled transmission caused by a rudder area hull breach. Long story, almost sunk, happy ending.
Somehow water entered transmission. Repeated drain-fill-run in the yard saved the internals, but tranny leaked fluid from then on. My case seal was the part that needed replacing, the green gasket in the skidim expensive gasket kit for the 40A. It wasn't the front or rear seal. Back in the lake and happy. E-mail me if you need details on transmission case opening.

Okie Boarder
07-03-2013, 09:42 AM
Thanks for the feedback so far. I haven't messed with it yet to further my discovery, but plan to this evening. First thing I plan to do is to wipe it clean and see where the fluid appears to be coming from.

I've done the alignment before when I put the motor back in after my rebuild, so not worried about that. I'd love to hear more about the process of replacing the rear seal versus the front seal for anyone that wants to share.

Okie Boarder
07-06-2013, 12:18 PM
So, I cleaned everything up and started looking around. There has been no evidence of any more leaking since the day in the lake. It seems the leak happened while underway, but not while sitting in the driveway. Any thoughts?

SquamInboards
07-06-2013, 01:29 PM
If it's just a small leak from one of the shaft seals, you might not get enough to notice when it's just sitting in the driveway. I put a white oil-zorb pad under my transmission after cleaning the area to find the leak I had last year. After a little time on the lake there was a red spot under the front of the transmission / bell housing area, indicating a possible input shaft seal leak. Upon disassembly it definitely was wet all around that seal. Simple replacement and no leak since.

Okie Boarder
08-15-2013, 05:34 PM
We went to the lake Saturday and kept an eye on it. We neded up leaving the lake a bit earlier than we had planned and the last time we checked it hadn't leaked. When we were cleaning up the boat at home we found some transmission fluid in the bilge when we removed the front ballast bag. We checked the transmission and it appeared to be coming from the rear. It is less fluid than last time, but we weren't out all day. Next time out, I think I'm going to put an oil-zorb pad on the bottom of the transmission to soak it up and see if it is for sure in the rear.

wotan2525
08-15-2013, 05:51 PM
I lose about 3/4 of a quart/season. Have never been able to figure out where it goes.... Tranny cooler is new and as long as I keep it topped off, I don't have a problem.

The only downside is that my bilge is pretty gross/filthy. I dump some laundry detergent in there every time we go out to try and keep it somewhat clean.... :(

villain
08-15-2013, 06:12 PM
Use dawn dish soap. It cleans grease/oil a lot better

wotan2525
08-16-2013, 08:44 AM
Will try.

The other problem contributing to the bilge/transmission issue that I have is that I suffered a catastrophic oil pan failure a few years ago that resulted in a VERY messy bilge. Cleaned it the best I could, but it's still pretty nasty down there. It's still hard for me to tell if I'm seeing new contamination from transmission or if this is still just left over oil film left over. Yuck.

The good news is that I don't have to do much work down there. ;)

SquamInboards
08-20-2013, 09:42 AM
Will try.

The other problem contributing to the bilge/transmission issue that I have is that I suffered a catastrophic oil pan failure a few years ago that resulted in a VERY messy bilge. Cleaned it the best I could, but it's still pretty nasty down there. It's still hard for me to tell if I'm seeing new contamination from transmission or if this is still just left over oil film left over. Yuck.

The good news is that I don't have to do much work down there. ;)

I keep an oil absorbent thing in my bilge all the time, it really helps with residual oils from little spills when doing oil changes, and from past leaks that got oil everywhere. Every time I change it, the pad weighs 3x what it did when it went in. My bilge water is pretty clean when it comes out, though.

trayson
08-20-2013, 12:08 PM
I keep an oil absorbent thing in my bilge all the time, it really helps with residual oils from little spills when doing oil changes, and from past leaks that got oil everywhere. Every time I change it, the pad weighs 3x what it did when it went in. My bilge water is pretty clean when it comes out, though.

Never used one of these. So, from what I read online, they have oil only absorbant pads that don't absorb water. So does that mean it'd work even if it was submerged??? I take a little water into my bilge and it pumps a bit out, especially after surfing since the bilge pump is in the center and I'm porposing pretty hard when surfing... so I'm confident that my mat would be in water often if I got one... Would that defeat the effectiveness?

SquamInboards
08-20-2013, 01:49 PM
That sounds fine, mine sits on top of the little bit of water that's always in the bilge, and I've had the forward pump get clogged resulting in 6" of water up there and it just floats to the top. I tie it off with the little leader string it comes with right around the bilge pump hose at the pump. If you don't tie it to something, it can end up getting wrapped up on the driveshaft and completely disintegrated. Looks like a pillow fight in the bilge.


This is what we use, it claims to absorb 2 quarts. Based on the weight of the old one I just took out, I believe it: http://www.amazon.com/SEACHOICE-91000-Seachoice-Bilge-Absorbent/dp/B002IZDO6C

DAFF
08-20-2013, 10:04 PM
For those with a messy bilge try adding a clear strainer and putting it on the discharge hose with the strainer part upwards. This should work like a water/oil separator and keep the slick from entering the lake.

Okie Boarder
08-21-2013, 05:34 PM
I used one of the pads last weekend and it worked good. I just duct taped around it and the transmission to hold it close to the transmission so it minimized the water it absorbed. The bilge stayed clean and there was very little oil on the pad. I am going to call it my tranny liner. LOL!

villain
08-21-2013, 07:55 PM
Tranny liner. Haha that's great! Been using the pads you get in bulk from usd for years. They run about .50 each.