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  1. #1
    Join Date
    Sep 2011
    Location
    Amherst, WI
    Posts
    443

    Default Starter Drive Replacement

    Well fellas, got the sunsport out for Memorial Day weekend and had some starter grinding/whining issues. I ended up getting the boat going, but could definitely tell that the drive was still engaged with the motor running (loud howling noise). Took her home and got the starter off. The drive sprocket is definitely chewed so I ordered a new one. My question is: What kind of grease/lubricant is used for the bushings and planetary gears? I've read white lithium grease should do the trick, but I just wanted to make sure before I put it back together.

    BTW--the ring gear looked okay. Shew!!

    20140527_165409.jpg
    Kevin



    1993 Supra Sunsport
    5.8 351 HO PCM @ 285hp / PCM (40 A) 1.23:1
    Acme 422 Propeller 4 Blade 12.5 X 15.5 RH 1" Bore .105 cup
    Ballast: (2) 540 lb and (2) 350 lb Straight Line Launch Pad
    Wakeboard: CWB Absolute w/ Faction bindings / Surfboards: Hyperlite Coex & Broadcast

    "Don't measure yourself by what you have accomplished, but by what you should have accomplished with your ability." ~John Wooden

  2. #2
    Join Date
    Jul 2011
    Location
    fort worth , tx
    Posts
    1,171

    Default Starter Drive Replacement

    Bendix hanging up . Usually a good wack with the hammer will free it off the flywheel . But since we are always around water with these starters a good rule of thumb would be some tri flow , or a rust inhibitor . Just once a season should be ok


    Sent from my iPhone using Tapatalk
    LIFE IS TOO SHORT NOT TO BE LIVELY

  3. #3
    Join Date
    Sep 2011
    Location
    Amherst, WI
    Posts
    443

    Default

    Thanks Lively! I replaced the drive unit (bendix), bench tested it, and put it in the boat. I will be out tomorrow to test it in "real world" conditions.

    Very easy fix. Flywheel teeth looked a little worn (age appropriate), but is not missing any teeth. That was a relief!

    If that's the only issue I have this year I will be one happy man!
    Kevin



    1993 Supra Sunsport
    5.8 351 HO PCM @ 285hp / PCM (40 A) 1.23:1
    Acme 422 Propeller 4 Blade 12.5 X 15.5 RH 1" Bore .105 cup
    Ballast: (2) 540 lb and (2) 350 lb Straight Line Launch Pad
    Wakeboard: CWB Absolute w/ Faction bindings / Surfboards: Hyperlite Coex & Broadcast

    "Don't measure yourself by what you have accomplished, but by what you should have accomplished with your ability." ~John Wooden

  4. #4
    Join Date
    Jul 2011
    Location
    fort worth , tx
    Posts
    1,171

    Default Starter Drive Replacement

    I had my boat start up on it own today for about 1 min . Water in ign switch . Lol it was deff a ghost story for sure


    Sent from my iPhone using Tapatalk
    LIFE IS TOO SHORT NOT TO BE LIVELY

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